Toolroom

We have an exceptional team of highly qualified Tool and Die makers and CNC operators responsible for manufacturing your transfer and progressive dies. The facility is equipped with high capacity cranes, large bed CNC equipment and presses to handle almost any size die. Our production experience provides an excellent foundation for new tool builds – resulting in tools that are robust, precisely manufactured and production ready.

NEW DIE BUILD

With a history extending back to 1978, Egar has been perfecting tool making for over 35 years.With extensive experience using both cast and boiler plate constructions, Egar’s two shift toolmaking operation will supply your die ontime, fully documented and in spec.Tool buy-offs are performed on production equipment at rate.

DIE MODIFICATIONS AND ENGINEERING CHANGES

Egar can apply its die making expertise to address the smallest modification to a complete reprocess.  Our team of experts will manage design,die build, and qualification.  No change is too small or too large as our full array of in house equipment is adaptable for almost any situation.

Using a state of the art 3D scanner, Egar is able to animate dies and tooling components on site with a metrology-grade accuracy of up to 0.03 milimetres. Egar is able to repair any die by overlaying accurately scanned parts with CAD models in order to evaluate differences for reverse-engineering and redesign. From the smallest of cutting edges to the largest of dies, nothing is too small or large to be repaired.

DIE REPAIR

Most of Egar’s current customers use tools from global sources which has given us the extensive experience repairing a diverse array of dies. Whether it is a breakdown situation or to solve part quality or die maintenance issues, Egar is an excellent choice for your die repair requirements.

Since we operate with toolmakers on two shifts, repairs can be performed quickly; providing advantage in breakdown situations.

LAUNCH SUPPORT

Our expert toolmakers can productionize your tools from alternate sources. As launch approaches our pressroom can cost effectively produce any volume requirements. Since we are ISO/TS certified with a fully staffed quality department, we are able to PPAP the parts here and support production requirements until the customer is able to land the dies.With a 500 ton hydraulic spot press dedicated to die-trialing, Egar is able to vigorously test new dies. From upper and lower die surface contact, to press parameters and the smallest of part quality issues, Egar strives to optimize the production of your die by critiquing every aspect of its operation.